The 21st
century has brought upon the global textile industry, the urgent need to reduce
the water wastage, pertaining to the manufacturing process. This need has been
further pressed by the fact that regulations on the discharge of effluent have
been tightened all across the globe. Textile as an industry expels humongous amounts of water as waste, which makes it
essential for it to find out some feasible production techniques, which in turn
helps the industry meet the regulatory standards.
Thankfully
enough, membrane filtration, and specifically nano-filtration is coming up as a
potential solution for the long standing problems of this industry. Nano
filtration not only helps the manufacturers substantially reduce the amount of
waste water but also creates an extensive possibility of recovering dyes and
colorants, in order for them to be reused. This technique will thus aid in
considerable cost cutting as well as decrease in the overall ecological
footprint of the industry.
While it may
be new to the textile sector, membrane filtration has found application in
numerous other industries, wherein it is used to concentrate, separate and even
fractionate various liquids with remarkable efficiency, that too on a molecular
level. This technique has always been widely used in reverse osmosis for
purification purposes of potable water as well as the desalination of
saltwater. In fact, membrane filtration also allows the harvest of numerous valuable
products of the like
of whey protein. It also aids the purification and reuse of liquids, as in the
case of electro-coat paint in the automotive segment. Nano-filtration is a
technique that by far, seems to be the most fitting solution in terms of
processing of the waste water and recovery of raw materials. Nano-filtration is
nothing but reverse osmosis carried out at lower pressure, and is found to be
extremely cost efficient especially of conducted under a properly maintained
set-up, with the requisite pre-treatments.
There are quite
a few liquids that form a substantial percentage of the waste streams expelled
out by textile mills, and nano-filtration has been found to be helpful in the
case of all of these. The first one being PVA or polyvinyl alcohol, that is
majorly used to smoothen and strengthen the fibres. This chemical is innate to
the production of modern textiles, but sadly, is highly toxic. Hence, it’s
recovery as aided by the nano-filtration membrane is expedient, both
economically as well as environmentally. The next product that goes as waste is
the dye. Again, nano-filtration has come to the rescue in this regard, by
aiding the recovery of the unused dyes as well as salts and sulphides from the
wastewater. Not only does this operation help in improving the quality of the
expelled water, but also helps in the reuse of dyes.
It can be
thus concluded that the nano-filtration technique has a great potential in
terms of reducing the ecological footprint of the textile
industry by allowing
the reuse of chemicals that are not only valuable in terms of money, but are
also indispensable with respect to the process of manufacturing!
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